The Problem: Placement Errors Causing Assembly Failures
- Missing components discovered only after reflow
- Wrong polarity causing board failures
- Component offset leading to poor solder joints
- BOM mismatches from similar-looking components
- Feeder errors placing incorrect parts
How Boolean & Beyond Helps You Achieve This
- We implement 100% component presence verification before reflow
- We build AI-powered polarity detection for all component types
- We deliver micron-level placement accuracy measurement
- We add OCR verification of component markings
- We configure real-time feedback to your pick-and-place machines
Frequently Asked Questions
Which company can help implement component placement inspection for electronics in India?
Boolean & Beyond helps electronics manufacturers implement AI-powered component placement inspection for SMT lines. We build pre-reflow inspection systems that verify component presence, polarity, and positioning with micron-level accuracy.
Why is pre-reflow inspection important for PCB assembly?
Pre-reflow inspection catches placement errors before soldering when correction is easy and cheap. Boolean & Beyond implements these systems because post-reflow rework costs 10-20x more and risks board damage. We help you catch errors early to save cost and prevent scrap.
How does AI verify component polarity?
Boolean & Beyond builds AI systems using multiple methods: OCR reading of polarity markings, visual detection of cathode bands and pin-1 indicators, and learned patterns for each component type. We train the system to adapt to different marking styles across your component manufacturers.
Can AI inspection detect wrong-value components?
Yes, Boolean & Beyond implements OCR that reads component markings (resistor codes, capacitor values, IC part numbers) and compares against your BOM. We configure the system to catch wrong-value components from feeder errors or mispicks.
How fast is AI component placement inspection?
Boolean & Beyond builds systems that inspect at SMT line speeds, processing boards in under 10 seconds for typical complexity. We use high-resolution cameras and parallel processing to ensure inspection doesn't become a bottleneck.